Typical Applications of Airtac Solenoid Valves in Automation Equipment

I. The Role of Solenoid Valves in Automated Production

In modern industrial automation, the solenoid valve serves as the "neural node" for pneumatic control. Airtac solenoid valves control the opening and closing of the air source via electrical signals, allowing mechanical equipment to achieve precise action switching. It is a core execution unit for automated assembly lines, robotic arms, packaging machines, and other machinery.

Compared to traditional manual valves, Airtac solenoid valves offer advantages such as fast response speed, compact structure, and flexible control, significantly improving production efficiency and stability.

II. Application Examples in Automated Machinery

 

1. Manipulators and Robotic Systems During the gripping and placement process of a manipulator, Airtac 4V Series solenoid valves drive the cylinder extension and retraction, controlling the opening and closing position of the gripper jaws. Through precise electrical control signals, the manipulator can achieve high-speed, high-repeatability pneumatic movements, commonly used in electronic assembly and food packaging.

2. Packaging and Labeling Equipment Automatic sealing machines and strapping machines use Airtac solenoid valves to control the actions of press plates and clamps. Their high-speed response characteristic ensures precise synchronization of the packaging rhythm.

3. Electronics Manufacturing Industry PCB insertion machines and testing fixtures use micro pneumatic valves (such as the 3V Series) for quickly switching between vacuum adsorption and release, minimizing manual errors.

4. Medical and Inspection Equipment Airtac small-flow solenoid valves are used in blood gas analyzers, respirators, and other devices to precisely control gas mixing ratios and flow rates, offering fast and stable response.

5. Machining and Fixture Systems In CNC machining center fixture systems, Airtac 5V Series solenoid valves control the clamping and loosening actions, enabling automatic feeding and enhancing equipment utilization.

III. Advantages in Industrial Layout

  • Modular Installation: Airtac valve bodies can be assembled in series, saving space.

  • Standardized Interfaces: Facilitates easy connection with various cylinders and control components.

  • High Durability Structure: Adapted for high-frequency working environments, capable of millions of cycles of continuous operation.

IV. Control Integration Methods

Airtac solenoid valves can be connected in several ways:

  1. Directly driven by PLC output ports.

  2. Combined with relay modules to achieve multi-way control.

  3. Communication with a central controller via bus systems for centralized management.

V. Summary of Application Advantages

  • Short response time, improving production cycle speed.

  • Low replacement and maintenance costs.

  • Supports fast on-site replacement and testing.

  • High reliability, reducing downtime.

  • Complies with various international standards (ISO5599, CE, RoHS).

VI. Conclusion

Airtac solenoid valves perform excellently across various types of automation equipment. Whether for high-speed production lines or precision instrument control, they provide stable and accurate pneumatic solutions. Proper model selection and correct application will significantly elevate an enterprise's level of intelligent manufacturing.

Keywords: Airtac Solenoid Valve Applications, Pneumatic Control in Automation, Robotic Arm Pneumatic Systems, Cylinder Control Valves.

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